Integrated Manufacturing Facilities

Foundry Capabilities

Capacity : 300 MT per month

Weight Range : 25 to 3000 kg single piece weight

Maximum Size : 2500x2000 (mm)

Area under crane : 12,500 m² (Total area: 20,400 m²)

EOT Cranes : 07 Nos.(Ranging from 1MT to 10MT)

Max. Lifting Capacity : 10 MT

Standby power : 250 KVA Stamford DG set.

Weigh Scales : Weighing scales of capacity 0.5 MT, 1MT, 3MT & 5MT are available.

Compressor Capacity : ATLAS make compressor is available with capacity to supply the operating pressure 6-7 bars for pneumatic conveying / other applications.


Induction Furnace

1000 kg, 1500 kg & 3000 kg. 650 kw medium frequency.


Methoding

AutoCAST-X simulation software program for checking feeding and solidification of casting


Pattern Making

Manual process : Well-equipped pattern shop for wooden/metallic patterns.

Storage capacity : Sufficient space of storage for more than 15000 patterns.


Moulding Process controlled by our Sand Laboratory

Our Mold and Core Shop sand laboratory conducts a variety of tests for resin bonded sand such as tensile test, LOI, Compressive strength and grain size (AFS no.) to ensure quality.


Moulding

Continuous Sand Mixer : 24MT/Hr. – 01 No.

Sand Reclamation Unit : 06MT/Hr. – 01No.

Sand Systems : Alkaline Phenolic (2 Part)

Dust Collectors : 4 Dust Collectors from Surface finish make for pollution risk free in the foundry.


In-House Heat Treatment

Equipped with PNG operated Heat Treatment Furnace with PID Temprature controlled for 2.5 MT & 4.0 MT.

Calibrated as PER API 6D