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Infrastructure
Facilities include a machine shop for manufacture of patterns and pattern rigging, two coreless medium frequency, furnaces, OMEGA molding line, compaction table for molds cores, 72" in shot blasting table machines, Alumina grit blast machine, HDPE tanks for pickling, passivation of Stainless Steel castings and adequate material molding facilities.
Sr. No. |
Items |
Capacity |
1 |
Induction Furnace – 650 KW Medium Frequency |
3.0 Tons |
2 |
Induction Furnace – 650 KW Medium Frequency |
1.5 Tons |
3 |
Induction Furnace – 650 KW Medium Frequency |
1.0 Tons |
4 |
OMEGA Molding line |
24.0Tons /Hrs. |
5 |
OMEGA Reclamation plant |
6.0 Tons/ Hrs. |
6 |
Mechanical Molding with Compaction table. |
1.0 Tons |
7 |
Ladles (bottom pouring ) Total-08 Nos. |
0.2T, 0.5T, 1T, 2T, 3T |
8 |
Knock Out Plant |
5.0 Tons/Hrs. |
9 |
Shot Blasting 72” table |
7.0 Tons/Hrs. |
10 |
Heat Treatment Furnace Gas fired – Three numbers |
3.0 Tons & 4.0 Tons |
11 |
Pickling and Passivation – HDPE Tanks |
5000 Liters |
12 |
EOT Cranes- 07 Nos. |
10 Tons, 7.5 Tons |
13 |
Alumina Grit blast machine. |
12 Tons/ Hrs. |
Modernization and Expansion of Foundry |
New Piece Weight Range |
Min 35.0 Kg / Pc And Max 2300.0 Kg / Pc |
New Molding Line |
Plc Controlled Omega Molding Line |
New Molding Process |
Two Part No Bake System – Alfa Set Self Setting Molding System |
New Mixer |
Continuous Mixer Plant With A Capacity Of 24 Tons / Hrs. Capacity |
Reclamation Plant |
New Plant With 6.0 Tons / Hrs Capacity |
Laboratory |
Spectro Meter, New Computerised Utm , Digital Impact & Profile Projector Machine |
Melting |
New Induction Furnace Of 1000.0 Kg / Hrs. Capacity |
Heat Treatment |
New Png Gas Fired Fully Mechanized Heat Treatment Furnace With 3tons & 4 Tons Operated By Single Operator, Heat Treatment Calibration To Be Carried Out As Per API-6D & Traced To Respective Ht Recorded Chart. |
New Capacity Of Foundry |
New Production Capacity - 300.0 TONS / Month UTILISED CAPACITY - 225.0 TONS / MONTH |
PED AND AD 2000 W0 MERKBLATT |
Awarded By TUV |
IBR WELL KNOWN FOUNDRY |
CBB |
NORSOK ( M-650 & M-630, GR. 4A, 5A, 6A) |
Awarded By TUV |